Ultrasonic welding horn for filter bags of liquid filtration Triangle bottom bag, Filter bags can be the ideal solution for your industrial filtration application needs. They are designed to remove contaminant and debris from liquids. The fabric material is polypropylene (PP) or polyester (PE).ultrasonic welding liquid filters bag need 4200 watt ,frequency:15KHZ equipmen. The welding time lasts about 1.5s . The amount and size of contaminants the filter bags remove depends on their specific micron rating.
Ultrasonic horn Specifications:
Function Specification Recommended machine power 4200W Frequency 15khz Horn material 7075A Base material Steel Surface coating Hard anodized coating Processing technology CNC machining Weld horn width 310mm
We offer precision ultrasonic welding horns designed for the manufacturing of triangle bottom filter bags used in liquid filtration. Our cutting-edge welding technology guarantees strong, reliable seals for improved filtration efficiency. With years of expertise, we provide tailored solutions to meet your production needs.
Welding process
1. Place the liquid filter bag to be welded on the machine mold
2. Start the machine button with both hands, and the machine starts welding, which takes about 1.5-2 seconds
3. After welding is completed, take out the filter bag
4. Use electric scissors to cut off the excess fabric
Machine Specifications:
Function Specification Power 4200W Frequency 15khz voltage 220v/50hz Cylinder stroke 100mm Operation model Manual / Auto rack structure round column ultrasonic horn Weld width 310mm Generator circuit automatic frequency searching generator Cooling mode air cooling Driving mode pneumatic Output time 0.01-9.99 Overall size 880*850*2250mm Generator size 480*280*120mm Weight 300kg Control mode 485 communication
Process Video
VIDEO
Advantage:
1.Precise welding: Ultrasonic welding can achieve high-precision welding, ensuring that the triangular bottom of the filter bag is firmly sealed to prevent leakage.
2.Improve production efficiency: Compared with traditional welding methods, ultrasonic welding is faster, shortens the production cycle, and improves overall production efficiency.
3.Energy saving and environmental protection: The ultrasonic welding process does not require the use of solvents or chemicals, meets environmental protection standards, and reduces the impact on the environment.
4.High strength and durability: The welding part has strong sealing, ensuring the durability of the filter bag during liquid filtration and long-term reliability.
5.Reduce pollution: No excessive heat is generated during ultrasonic welding, avoiding pollution caused by overheating of the material or degradation of material performance.
6.Strong adaptability: Able to handle filter bags of different materials and thicknesses.
7.Low maintenance cost: Compared with other welding technologies, ultrasonic welding equipment has lower maintenance costs and is more economical for long-term use.
Application:
1.Liquid filtration industry: used for various liquid filtration equipment, such as water treatment, chemical liquid filtration, and liquid filter bag production in the food and beverage industry.
2.Pharmaceutical industry: In the pharmaceutical process, ultrasonic welding is used to produce high-quality filter bags to ensure the cleanliness and sterility of the filtration process.
3.Food and beverage processing: used for liquid filtration to ensure strict control of liquid quality during the production process, and is often used for filtration of liquids such as juice, beverages, and dairy products.
4.Chemical industry: Liquid filtration applications for chemicals, such as solvents, acid and alkali liquid filtration, etc., to ensure that the filter bags have high strength and corrosion resistance.
5.Environmental protection industry: used for liquid filtration in wastewater treatment, sewage treatment and other fields to help remove harmful substances and protect the environment.
6.Oil and gas industry: used for welding of liquid filter bags in the process of petroleum refining and natural gas processing to ensure filtration efficiency and safety.
7.Electronic industry: used for high-purity liquid filtration in the production of electronic components and batteries to ensure high precision and pollution-free products.