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Servo ultrasonic welding machine

Servo ultrasonic welding machine

The new generation servo welding machine has many innovations: its streamlined profile frame gives it a distinctive appearance; The timely controllability of the DX max servo actuator gives it excellent welding controllability. The servo control system, which is the core focus, makes it possible to select any starting point in the welding process;

With the support of SoftTouch mode, the sensitive weld structure of the plastic parts to be welded is taken into account when installing ultrasonic welding heads; Process oriented operator control ensures ultra-high availability; At any time, it is the best option for your ultrasonic welding machine.




1.Welding pressure control: Real-time detection of depth and pressure process data is fed back to the controller. After being processed by the controller, the servo system undergoes closed-loop control for synchronous operation and adjustment, avoiding the disadvantages of the transmission pneumatic welding method, which is affected by the gas source and inflation rate, and the inability to adjust the pressure in real time. Traditional servo welding cannot ensure high-speed and synchronous adjustment of the welding pressure through torque control.

2.Automatic frequency tracking: Collect operating frequency with 5ms accuracy, adjust output, and automatically protect.


Performance characteristics

1. High precision welding pressure step and amplitude step control

2. Multi stage welding speed control

3. Inspection of welding results

Storage and memory of ten sets of mold number parameters, facilitating rapid mold replacement

5. Six welding modes (time, energy, grounding, absolute depth, relative depth)

6. Built-in help system to facilitate and quickly familiarize with the device

7. Adapt the code scanning gun according to customer requirements to facilitate traceability

Upload parameters and welding record data to the MES system through various communication methods

9. Support remote monitoring on Alibaba Cloud IoT platform

10. Multiple auxiliary modes to achieve basic automation control.


Configuration List

Accessory Name

Specification  model

quantity

transducer

20K3000W

1pcs

generator

20K3000W

1set

wire

self-control

1set

touch screen

10 inch screen

1set

sheet metal

self-control

1set

Wire rail screw rod

Customized 

1set

Start switch

Customized 

1set

servo motor

Customized (special)

1pcs


Parameters

HiQ DIALOG

20 kHz

Generator power [W]

3000W

Minimum/maximum welding force at 8 bar * [N]*

30 / 2500

Working stroke [mm]

100

Overall dimension (Wx H* D) [mm] * when in the maximum height adjustment position

650 / 1385 / 400

Machine working radius to ultrasonic welding horn [mm]

225

Height adjustment [mm]

300

Operating equipment

10-inch color touch screen

Welding mode

Time, energy, grounding, absolute depth, relative depth

Weldment parameter memory

10組

Number of welds stored (welding process parameters)

99999 pcs/weldment memory

Additional function controls (optional)

Two ports ,five functions


Servo ultrasonic welding machine
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