Ultrasonic metal welding machine for refrigerant copper tube of air conditioning compressors

♻️Specification

♻️ Product Features

• 铜管焊接直径1–12mm (0.47 inch)
  Copper pipe welding diameter: 1–12mm (0.47 inch)
  
• 无需乙炔、助焊剂、黄铜或焊料
  No need for acetylene, flux, brass, or solder.
  
• 封管前准备需求极少，节省人力
  Minimal preparation required before sealing, saving labor.
  
• 单一工序，1 秒完成
  A simple process completed in just 1 second.
  
• 高可编程性与高可靠性，封管工序全自动
  High programmability and reliability — fully automated sealing process.
  
• 配合平衡吊，一只手即可轻松操作
  Operable with one hand when used with a balance crane.
  
• 压力—高度模式补偿，自动适应不同管材
  Pressure–height compensation automatically adjusts for different tube materials.
  
• 低投资成本，模具更换费用低
  Low investment and low mold replacement cost.
  
• 轻巧人体工学设计，持久焊接力，双外壳结构
  Lightweight ergonomic design with durable welding force and double-shell construction.
  
• 集成化系统与恒定参数保证焊接质量
  Integrated system and constant welding parameters ensure stable welding quality.
  
• 无需熟练工人，仅需 1 天培训即可上手
  No skilled operators required — only one day of training needed.
  
• 模具更换快速，无需重新校准，减少停机和成本；设备易安装，便于维护和操作
  Quick mold replacement without recalibration, reducing downtime and costs; easy to install, operate, and maintain.
  

♻️Operation Simple

• Integrated system with constant welding parameters ensures stable and reliable welding quality.
  
• No skilled operators required — only one day of training is sufficient.
  
• Quick mold replacement without recalibration minimizes downtime and lowers production costs.
  
• Simple installation, operation, and maintenance, designed for maximum efficiency.
  

♻️Fault Analysis: Common Causes of Welding Issues:

1. Welding Horn Wear
   Worn welding horns must be replaced promptly. Pressure, material differences, and wear can shift the resonance frequency of the machine. This reduces energy transfer, increases heating of the welding horn, and leads to unstable welding, poor joints, or welding failure.
   
2. Welding Horn Compatibility
   When using worn, non-original, or third-party welding horns, static testing (without load) may show normal results, but during production (with load) dynamic deviations often occur. This causes welding instability and failure to track frequency.
   

        To ensure stability and reliability, we strongly recommend using original welding heads manufactured by our factory.

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♻️Export Wooden Box Package

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