Description:
Ultrasonic metal welding uses high-frequency vibration wave to transfer to two metal surfaces to be welded. Under pressure, the two metal surfaces are used to rub each other to form fusion between molecular layers. Its advantages are fast, energy-saving, high fusion strength, good conductivity, good thermal conductivity, no spark and close to cold state
Composition of ultrasonic metal welding machine
1. ultrasonic components
The ultrasonic component consists of a transducer and a welding head. The transducer adopts piezoelectric vibrator, whose function is to convert electrical energy into mechanical vibration. The converter is analogous to the transformer in the circuit, which plays the role of mechanical damping transformation and amplitude amplification. The welding head is designed according to the welding requirements and the shape of the weldment. It also plays the role of two groups of impedance transformation and amplitude amplification. In terms of structure and shape, the welding head is not complicated, but it needs the best design, the best materials and the best processing technology. The welding horn with complex shape and large size is difficult to design and is generally designed by the manufacturer.
2. Pneumatic system
The air pressure system is powered by compressed air and drives the cylinder piston to drive the welding head to move up and down through the solenoid valve switching circuit. The pressure regulating valve is used to control the air pressure, and the one-way throttle valve is used to control the lifting speed.
3. Control circuit
The control circuit performs program control on the welding process. The function keys on the panel can set the welding time and delay time according to different welding objects, and then press the foot switch, and the welding machine will automatically complete a welding process.
Feature:
Low energy consumption
Ultrasonic welding requires less than 1/3 of the energy of flame welding or brazing
cost saving
Avoiding consumption of materials such as solder,flux,bending and brass, using superAcoustic welding can be effectively achieved, reduce productiondistribution,energyconservation and emission reduction.
High reliability
Welding can be guaranteed by welding time, curing time and delay time process control.
Die life
Uitrasonic tools are made of high qualty oolsteel,with excelent qualty diferent wear resistance, easy instalation, high welding acuracyfor each welder each horn has two or more working faces
High efficiency
Welding time can be adjusted according to the actual requirements, the product has strong versatility
Automation potential
Small size,less maintenance workload, strong adaptability, so that ultrasonic equipment intolt is the first choice for automatic assembly.
Low operating temperature
Because ultrasonic welding does not produce large amounts ofheat, it does not anneal metal work pieces, melt appendages,or require cooling water.
Effective compensation
Due to the placement position or parameter setting error, it can continue to act in the incomplete welding place to enhance or repair the imperfect part
Applicable industry
Ultrasonic metal welding machine is mainly used for welding high current terminals, aluminum wires, lithium battery lugs (aluminum and aluminum, aluminum and copper, aluminum and nickel, aluminum and nickel copper plating, copper and nickel), electric motors, enamelled wires, fuel cell positive and negative poles in hybrid electric vehicles!
Advantage:
Low cost , quick welding horn changing , minimum the operating cost , good matching between welding horn and transducer , high precision , which ensure the good welding of metal welding.
Shipping Port:Shanghai
Shipping Term:by air,by ocean .
Leading Time:Quick production leading time and fast delivery.Usually 7-20-days
Packing details
Customizable ultrasonic horn
Material: Imported powder steel
Process: High temperature quenching heat treatment
Customer feedback
When you decide to buy Ultrasonic accessories and welding machine, we support four different payment methods for you to choose
More ultrasonic welding metal machine technical questions ,kindly email us
Welding Machine Operation video
FAQ
1. What's the warranty of your ultrasonic spin welding machines?
One year Warranty with none human damage.
In this period factory, will responsible for repair fix it for free or the factory will send the new parts to the customer instead of the broken parts for free. After warranty time, the factory will repair fix it or send the new parts on the cost price.
2. How can I get your price and catalog?
Please E-mail us or call us to give your contact information(your name, email address, company name, and website)
3. Can we agent your spin welding machines in our country or city?
Of course. We are looking for a sole agent in the country who has the willingness to cooperate with us for a long business term.
4. How about payment?
100%T/T in advance for small orders;50%T/T in advance as a deposit;50%T/T paid before shipment.
5. Do you provide samples? is it free or extra?
Yes, we could offer the sample and it's not free.
6. could you make it according to our special requirements?
Of course, we can do that. Please tell us your idea or your application.
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