We provide high-quality Auto Turntable Ultrasonic machine for plastic electric bicycle lamp welding, ensuring precise, strong, and efficient bonding. Our ultrasonic solutions enhance production efficiency and product durability.
designed for welding plastic electric bicycle lamps using ultrasonic high-frequency vibration technology. By generating frictional heat at the plastic surface, it achieves efficient, precise, and strong welding. It is suitable for various plastic materials such as ABS, PC, and PP, ensuring aesthetically pleasing and well-sealed welds without the need for additional adhesives or fasteners.
Before Manufacturing the Auto Turntable Ultrasonic Welding Machine, the Following Information is Required:
1. Product Specifications
Material Type: Specify plastic materials (e.g., ABS, PC, PP, PE).
Product Dimensions: Provide detailed measurements of the electric bicycle lamp parts.
Welding Area & Requirements: Indicate the exact welding locations and required strength.
2. Production Requirements
Production Volume: Expected daily or hourly output.
Automation Level: Fully automatic, semi-automatic, or manual operation.
Turntable Workstations: Define the number of stations needed for optimal workflow.
3. Technical Parameters
Ultrasonic Frequency & Power: Specify frequency (e.g., 15kHz, 20kHz) and power requirements.
Air Pressure Requirements: Necessary air pressure range for pneumatic components.
Cooling System Preference: Air cooling or water cooling.
4. Machine Size & Layout Constraints
Factory Space Availability: Dimensions of the area where the machine will be placed.
Electrical Supply: Voltage and power capacity of the facility.
5. Customization Requirements
Mold Design: Specific mold requirements for welding different lamp models.
Additional Features: Safety enclosures, dust collection, or special automation features.
6. Compliance & Safety Standards
Industry Standards: Any required certifications (e.g., CE, ISO).
Safety Features: Emergency stop, safety sensors, and protective enclosures.
Specifications:
Function
| ZD4215
|
| Machine size | 1100*950*1860mm |
| Working table size | 700*950MM |
| weight | 300KG |
| Turntable diameter | 580mm(6/8Equal division) |
| Cylinder stroke | 75MM |
| Power Supply | AC220V/50HZ |
| Frequency | 15/20KHZ |
| power | 0-4200w |
| welding model | time |
| Output time | 0.001-9.999 |
| amplitude adjustment | 1%-100% |
Description and Advantages
1. Automated Turntable Design for Higher Efficiency
Multi-station turntable structure enables automatic feeding, welding, and unloading, significantly improving production efficiency and making it ideal for mass production.
Precise turntable positioning ensures welding consistency and reduces manual intervention.
2. High-Efficiency and Stable Ultrasonic Welding Technology
Equipped with a high-performance ultrasonic system for fast welding, strong bonding, and no surface damage.
Adjustable welding time, pressure, and power to accommodate different specifications of plastic lamp components.
3. Intelligent Control System for Easy Operation
Touchscreen + PLC control system with visualized parameters for easy adjustments.
Automatic alarm function alerts users to any abnormalities, enhancing equipment stability and safety.
4. Wide Application and Compatibility with Various Plastics
Suitable for welding thermoplastic materials such as ABS, PC, PP, and PE.
Customizable welding molds to accommodate different shapes and sizes of bicycle lamps.
5. Eco-Friendly and Adhesive-Free Welding
Uses physical welding methods without requiring additional consumables, reducing production costs.
No pollution, smoke, or dust, complying with environmental protection standards。
Main Components
1. Ultrasonic Welding System
Ultrasonic Generator: Converts electrical energy into high-frequency ultrasonic vibrations.
Ultrasonic Transducer: Converts high-frequency electrical signals into mechanical vibrations.
Booster & Horn (Sonotrode): Amplifies and transfers the ultrasonic energy to the plastic parts for precise welding.2. Automatic Turntable System
Multi-Station Rotary Table: Ensures continuous processing with automatic feeding, welding, and unloading.
Servo Motor Drive: Provides precise positioning and smooth rotation for accurate welding.
3. Control System
PLC (Programmable Logic Controller): Manages and automates the welding process.
Touchscreen Interface: Allows users to set parameters, monitor operations, and adjust settings easily.
Alarm System: Detects faults and alerts operators to ensure safety and reliability.4. Pneumatic System
Air Cylinder & Pressure Regulator: Controls the downward pressure for stable and consistent welding force.
Solenoid Valves: Regulate air flow and actuation of pneumatic components.
5. Mechanical Frame & Safety Features
Heavy-Duty Steel Frame: Ensures machine stability and durability.
Protective Enclosure & Safety Sensors: Prevents operator exposure to high-frequency vibrations and moving parts.
6. Cooling System
Air Cooling or Water Cooling Mechanism: Prevents overheating and ensures stable ultrasonic performance.
Applications
Ideal for welding electric bicycle lamps, motorcycle lamps, and automotive plastic lighting components.
Also applicable to other ultrasonic welding needs, such as household appliance casings and medical device housings.
Faults and Solutions
1. No Ultrasonic Output
Possible Causes:
Ultrasonic generator failure
Loose or damaged transducer connections
Horn (sonotrode) or booster malfunctionSolutions:
Check if the ultrasonic generator is powered and functioning correctly.
Inspect and tighten all connections between the transducer, booster, and horn.
Replace any damaged components.2. Weak or Unstable Welding
Possible Causes:
Insufficient ultrasonic power
Incorrect welding pressure or time settings
Damaged or worn-out hornSolutions:
Adjust the ultrasonic power to the appropriate level.
Optimize welding pressure and time settings according to material specifications.
Replace the horn if worn out or damaged.3. Excessive Flashing or Poor Weld Appearance
Possible Causes:
Excessive ultrasonic power or pressure
Poor alignment between welding parts
Improper horn designSolutions:
Reduce ultrasonic power or welding pressure.
Ensure proper alignment of parts before welding.
Adjust or replace the horn to match the material requirements.4. Turntable Not Rotating or Misaligned
Possible Causes:
Servo motor malfunction
Positioning sensor failure
Mechanical blockage or loose componentsSolutions:
Check and reset the servo motor.
Inspect and replace faulty sensors.
Remove any obstructions and tighten loose components.5. Machine Stops Unexpectedly or Alarm Triggers
Possible Causes:
Overload or overheating of ultrasonic system
Air pressure too low
Electrical system failureSolutions:
Allow the system to cool down before restarting.
Ensure adequate air pressure supply.
Check electrical circuits and reset if necessary.
