Wound Protector Retractor welding and making Machine

Our Wound Protector Retractor  Making Machine is designed for the efficient and high-precision manufacturing of wound retractors protectors used in medical applications. This machine uses advanced TPU welding technology to securely join materials, ensuring both durability and safety for medical devices.

Preparation:

Welding materials: 1. TPU Film, TPU Tube(Double tube and single tube )

1. Seal seam of the TPU film. Place the film with both hands and step on the foot switch to complete the TPU film welding.

Specifications:

2.Weld the TPU tube into a ring shape.After the welding is completed and cooled, remove the excess material with scissors

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Specifications:

Operation video

3.Welded welded film and plastic circle welding

    Welding of double tube plastic ring and TPU film

Welding of songle tube plastic ring and TPU film

In order to ensure the temperature rise and product stability, we can adopt an 8-hour shift system for this step: welding double tubes in the morning and welding double tubes in the afternoon

Specifications:

Suitable for the following Wound Protector Retractor products:

60/70-150 

80/90-150 

120/130-250 

150/160-250 

180/190-250 

220/230-250 

250/260-250

Change different welding mold according to different specifications.Each specification product requires a set of molds: Each set of molds contains u units. one base, two sleeves (single cavity and double cavity ), Two semi -circular heating boards (single cavity)

Key Features:

High Efficiency: Significantly reduces production time and improves manufacturing output.
Precision Welding: Ensures clean, strong welds for TPU (thermoplastic polyurethane), creating highly durable and reliable wound protectors.
Versatile: Capable of working with a wide range of materials and adaptable for different product sizes.
User-Friendly Interface: Easy setup and operation with intuitive controls, reducing training time for operators.
Robust Build: Designed for long-lasting operation with minimal downtime, offering high reliability in industrial environments.
Customizable: Machine can be tailored to meet specific production requirements based on material thickness, size, and production volume.

Description:

Heating system: This is the core part of the hot welder, responsible for providing enough heat to melt the material. The heating system generally uses electric heating elements, such as heating plates or heating belts, to ensure that the welding part reaches the required temperature.

Pressure system: The pneumatic system applies enough pressure to the material during the heating process. The pressure helps to ensure that the materials in the joint are evenly fused and form a strong connection when cooled.

Welding horn/welding mold: The welding head or mold is the part that directly contacts the material to be welded and is customized according to the welding requirements.

Control system: Now equipped with PLC (Programmable Logic Controller) or touch screen control panel to control parameters such as temperature, time and pressure during the welding process to ensure the accuracy and stability of the welding process.

Cooling system: The cooling system usually uses air cooling to ensure that the welded material is quickly cooled and solidified to avoid deformation.

Frame and support structure: The overall structure of the welding machine includes the frame, support columns and frame, which provide sufficient stability and load-bearing capacity to ensure that the equipment will not shift or vibrate during the welding process.

Applications:

Medical Device Manufacturing: Ideal for the production of wound retractors protectors, ensuring optimal performance and safety during surgeries.
Medical Equipment: Can be used for producing various types of medical-related plastic products requiring precision welding.

Benefits:

Time Savings: Reduces production time by over 50%, significantly enhancing productivity and reducing operational costs.
Quality Assurance: Provides consistent, high-quality welds, ensuring medical devices meet industry standards.

Cost-Effective: With its high efficiency and low maintenance, this machine offers excellent value for money, especially for large-scale production. 

Why Choose Us?

With years of experience in industrial welding solutions, we provide machines designed for high precision and long-term reliability. Our Wound Protector Retractor Making Machine ensures your production line operates smoothly, with minimal waste and maximum output, all while maintaining the highest standards of medical device safety and quality.