Servo ultrasonic welding machine
The new generation servo welding machine has many innovations: its streamlined profile frame gives it a distinctive appearance; The timely controllability of the DX max servo actuator gives it excellent welding controllability. The servo control system, which is the core focus, makes it possible to select any starting point in the welding process;
With the support of SoftTouch mode, the sensitive weld structure of the plastic parts to be welded is taken into account when installing ultrasonic welding heads; Process oriented operator control ensures ultra-high availability; At any time, it is the best option for your ultrasonic welding machine.



1.Welding pressure control: Real-time detection of depth and pressure process data is fed back to the controller. After being processed by the controller, the servo system undergoes closed-loop control for synchronous operation and adjustment, avoiding the disadvantages of the transmission pneumatic welding method, which is affected by the gas source and inflation rate, and the inability to adjust the pressure in real time. Traditional servo welding cannot ensure high-speed and synchronous adjustment of the welding pressure through torque control.
2.Automatic frequency tracking: Collect operating frequency with 5ms accuracy, adjust output, and automatically protect.
Performance characteristics
1. High precision welding pressure step and amplitude step control
2. Multi stage welding speed control
3. Inspection of welding results
Storage and memory of ten sets of mold number parameters, facilitating rapid mold replacement
5. Six welding modes (time, energy, grounding, absolute depth, relative depth)
6. Built-in help system to facilitate and quickly familiarize with the device
7. Adapt the code scanning gun according to customer requirements to facilitate traceability
Upload parameters and welding record data to the MES system through various communication methods
9. Support remote monitoring on Alibaba Cloud IoT platform
10. Multiple auxiliary modes to achieve basic automation control.
Configuration List
Accessory Name | Specification model | quantity |
transducer | 20K3000W | 1pcs |
generator | 20K3000W | 1set |
wire | self-control | 1set |
touch screen | 10 inch screen | 1set |
sheet metal | self-control | 1set |
Wire rail screw rod | Customized | 1set |
Start switch | Customized | 1set |
servo motor | Customized (special) | 1pcs
|


Parameters
HiQ DIALOG | 20 kHz |
Generator power [W] | 3000W |
Minimum/maximum welding force at 8 bar * [N]* | 30 / 2500 |
Working stroke [mm] | 100 |
Overall dimension (Wx H* D) [mm] * when in the maximum height adjustment position | 650 / 1385 / 400 |
Machine working radius to ultrasonic welding horn [mm] | 225 |
Height adjustment [mm] | 300 |
Operating equipment | 10-inch color touch screen |
Welding mode | Time, energy, grounding, absolute depth, relative depth |
Weldment parameter memory | 10组 |
Number of welds stored (welding process parameters) | 99999 pcs/weldment memory |
Additional function controls (optional) | Two ports ,five functions |